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How to choose an angle grinder: size, power and safety

An angle grinder cuts metal and tile, grinds welds and strips rust — and is also the most dangerous tool in the workshop if misused. Choosing the right size is half of safety.

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Size first: small or large?

115–125 mm for light cutting, grinding and one-handed work in tight spots. 180 mm for deeper cuts at a reasonable weight. 230 mm for thick steel, concrete and block. Most metalworkers own two.

Power (watts)

Higher wattage means the grinder does not bog down under pressure. For a large grinder look for 2000 W or more.

Corded or cordless?

Cordless gives full freedom on roofs, scaffolds and sites without power, for intermittent cuts. Corded suits long grinding and continuous cutting.

The right disc for the job

  • A thin cutting disc for steel — never grind with its side.
  • A thick grinding disc for welds.
  • A flap disc for finishing.
  • A diamond blade for tile, marble and concrete.

Safety rules

  • Never remove the guard.
  • Always wear safety glasses and gloves.
  • Hold with two hands and use the side handle.
  • Unplug or remove the battery before changing the disc.
  • Never use a cracked or dropped disc.

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FAQ

What is the difference between an angle grinder and a "kosra"?
None — they are two names for the same tool. "Kosra" is the common name in Iraq.
Which grinder size should I buy first?
The small 115 or 125 mm: it covers most daily work and is easiest to control. Add the 230 mm when you need deep cuts.
Can a cutting disc be used for grinding?
No. A cutting disc is thin and designed for edge load only; side grinding can shatter it. Use a thick grinding disc or a flap disc.